How to Make Your Industrial Vacuum Pumps Last Longer
Are you wondering how to get more life and performance from your industrial vacuum pumps? We feel your pain, and we’ve got your back.
That’s why we’ve put together this guide on how to make your vacuum pumps last longer. We want to help you get the most out of your investment.
By following the tips in this guide, you can significantly extend the life of your pumps. This will save you time and money in the long run.
Read on for more information.
Keep Your Pumps Oiled
Before storing them for a long period of time, re-lubricate them with the same type of oil that is used in your system. Doing this will reduce wear and tear to a minimum so they can maintain proper operation levels.
When Removing Rings From a Part, Use a Cloth to Hold Them
The rings are very small and can get lost easily. If you drop one and it rolls away, it might be stuck in an area where you could never reach to get it back out. Also, this will prevent any accidental damage while using the part.
Re-Grease Your Vacuum Pumps at Least Once a Month
This will increase the lifetime of the pump, as well as reduce the frequency of any potential issues. Especially if you haven’t used your vacuum pumps for a long period of time and notice that they aren’t operating properly.
Keep an Eye Out for Tell-Tale Signs of Potential Issues
Sometimes your pumps might give off some cues that they’re about to fail before actually breaking down. Look for things like smoke or unusual noises when the pump is running and see if you notice anything out of the ordinary.
If something seems off, it’s better to be safe than sorry and get it checked right away!
Be Sure to Use Flexible Rings With Your System
These types of rings are typically used in oil-free systems, but can also help extend the life of traditional vacuum pumps by reducing wear and tear on O-rings (which will need to be replaced more frequently).
When solvents are used in conjunction with these two types of pumps, the rings will last even longer as they won’t experience as much mechanical stress.
Use a High-Quality Vacuum Pump Oil
Lower-quality oils contain more additives, which can actually cause your system to break down faster and require more maintenance over time. It’s best to spend a little extra on the good stuff right from the get-go!
Keep All of Your Machine Components in Balance With Each Other
This means keeping things like valves and fittings calibrated so that oil pressure is equalized throughout your entire system (and not just concentrated at one point).
If you notice that your pumps aren’t working for no particular reason, this may be an issue that needs addressing, and you should seek help from professionals like the ones at Cbeuptime.com.
Make Sure That All of Your Valves Are Open While Using Industrial Vacuum Pumps
If you notice that your system isn’t processing pressure even though everything appears to be in working condition, there’s a chance that one or more of these components may not be open.
Be sure to check this before doing anything else.
Use the Same Type of Oil Used in Your Industrial Vacuum Pump for Re-Lubrication Purposes
Not all oils are created equal! When it comes to something like lubrication, less is usually more because it will reduce wear and tear on various components within your pumps, prolonging their life cycle significantly.
Where do you think they got the name “dry sump” from? Hint: not because they were invented by someone with a lot of saliva.
Make Sure That Your Oil Filter Is Set Up
There are a couple of ways you can do this, depending on the type of system you’re using. In some cases, it’s as simple as pre-lubricating the oil filter with a few drops of oil before starting up your system for operation.
Other pumps might require an air or water line to be attached to them for priming purposes, but there are vacuum pumps systems where both methods apply (typically in pneumatic setups).
Make Use of Clean Silicone Vacuum Pump Oil When Re-Lubricating
If you can find pure 100% silicone oil in your local area then it’s definitely worth giving it a shot, as the benefits extend far beyond the standard capabilities of oil when it comes to industrial equipment.
Not only will it give your system an extra boost when pumping down, but it will also act as a great anti-corrosion agent that can be used with both rotary vane and scroll vacuum pumps (and pump in general).
Keep Suction Filters Clean
The dirtier these elements get over time, the less effective they’ll be at preventing atmospheric contaminants from entering into your machine in between cycles.
You might not think this is such a big deal at first glance, but what happens when you suddenly turn around one day to find out your system has become contaminated with some dangerous chemical? Scary, right?
Use a Suction Filter That Is as Fine as Possible (But Not Too Fine!)
If you’re interested in doing the bare minimum to keep yourself safe from harm, then it’s important to remember that nothing beats having all of your bases covered.
That means using a filter with both an efficiency and pressure-drop rating that exceeds the specifications of your system at 100%.
At this point, everything beyond what you need simply doesn’t make any sense… unless your goal is to spend more money on upkeep!
For those who want something a little simpler: all vacuum pumps must be able to handle whatever it is they were originally designed for. If the seal on your pump has become worn out or otherwise damaged, have it replaced.
This will help you avoid having to change the entire system down the line due to potential leakage issues.
Maintain Your Pump for Long-Life and Performance
We hope you’ve found this guide useful and will take the necessary steps to keep your industrial vacuum pumps running like new. Whether it’s through regular oil changes or replacing hoses when necessary.
There are plenty of ways to make sure your industrial vacuum pump lasts as long as possible.
What more information on how to vacuum pump maintenance for long life and performance? Check out the rest of our blog!